Miller XR Python El manual del propietario Pagina 13

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OM-1500-17 Page 9
SECTION 5 MAINTENANCE & TROUBLESHOOTING
5-1. Routine Maintenance
Y Disconnect power
before maintaining.
. Maintain more often
during severe conditions.
Each Spool Of Wire
Blow Out Gun
Casing and Conduit
Clean
Nozzle
And Check
Contact Tip
3 Months
Replace
Damaged Or
Unreadable
Labels
Clean And
Tighten
Weld
Terminals
Replace Damaged
Gas Hose
Repair Or Replace
Cracked Cables
And Cords
5-2. Troubleshooting Guide
Y Disconnect power before troubleshooting.
To aid in troubleshooting problems with your welding equipment, it is best to understand the basic theory of operation
for this Push-Pull System. The push motor in the feeder runs at a fast, constant speed, but has very low torque. It
is always trying to feed more wire than the gun motor wants, and when the motor gets all it wants, it slows the push
motor, preventing a bird’s nest. Because of the low torque produced by the push motor, a brake system rather than
drag tension is used to prevent wire overrun when the motor stops. The drag adjustment in the feeder is used simply
to keep the wire slightly taut, to prevent wire overrun while feeding wire.
The high torque 24VDC gun motor is controlled by a solid state speed control located in the feeder, and a pot located
in the gun. The gun motor, potentiometer, and micro switch are connected to the cabinet/control box via a control cable
and Amphenol connector. If this cable becomes damaged, a variety of symptoms can occur, depending on which
wire(s) break. To test, check each wire for continuity and shorts.
Remember, the micro switch in the gun activates both the push motor and gun motor circuits in the cabinet. Therefore,
if the push motor and brake solenoid operate, but the gun does not, look more toward the gun motor’s 24VDC circuits,
speed control, control cable, or the gun motor. If nothing operates, look more toward the push motor’s input, micro
switch leads, or micro switch.
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